Fuel cooling radiator VW PASSAT 2004 UNIVERSAL GREY

OEM: 3B0203492A 3B0201486F

Disassembled car photo

Engine running

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What is this part and why does it matter?

The fuel cooler radiator lowers the temperature of fuel returning to the tank, particularly important on high-pressure diesel systems where fuel can heat up significantly.

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Signs of a faulty part

If you notice any of the following, the part likely needs replacement:

  • Fuel-related fault codes linked to high fuel temperature
  • Reduced fuel economy from an overheating fuel system
  • Visible leak or damage on the cooler

Installation information

Mounted in the fuel return line, usually near the tank — check for leaks after installation and refilling.

Frequently asked questions

High-pressure fuel systems (especially common-rail diesel) generate significant heat, and returning overly hot fuel to the tank can affect fuel density readings and, over time, degrade fuel and components.

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